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TWO-PHOTON POLYMERIZATION

Technology

Principle

Based on the non-linear two-photon absorption phenomenon, our technology creates a solid 3D-printed structure from a photoactivable material. The laser is focused by an objective into the photoresist, which is transparent at the wavelength used by our pulsed laser (532 nm). However, at the focal spot only, the photoresist can absorb multiple photons simultaneously in a very small volume called “voxel”. A chemical reaction starts, and the liquid monomer becomes a solid polymer inside the voxel.

Led by our proprietary software, the microFAB-3D laser moves freely inside the material to create a solid structure, both through unpolymerized and polymerized parts; therefore, any 3D shape can be created: overhangs without supports, volumes inside others, hollow channels...

A unique green-laser based technology

The two-photon polymerization (2PP) technology used in microFAB-3D systems is the result of 15 years of fundamental research at the University of Grenoble Alpes (UGA), the first scientific publications dating from 2002. This research allows Microlight3D to bring 3D printers to the market with unique characteristics, in terms of highest printing-resolution, compactness, and flexibility of use. It also provides better reliability because these industrial lasers last a very long time with no need for yearly maintenance.

A wide range of materials can be used, such as various photo-polymers, bio-compatible materials, and even proteins and other biomaterials.

Resolution

The photoresist, the wavelength of the laser and the objective used for the fabrication have an impact on the printing resolution. Our 532 nm wavelength ensures therefore a ultra-high 3D-printing resolution below 0.2 µm, using a 1.25 numerical aperture immersion objective. Some microFAB-3D users have achieved a lateral resolution in a 3D structure of less than 100 nanometers. Objectives can be swapped with the turn of a wheel, adjusting the resolution instantly, which opens the door to faster prints with up to 3 µm wide voxels.

Alignment

microFAB-3D is equipped with a feedback camera and a dedicated software feature giving you the ability to align and print directly on already-patterned substrates, or even the tip of optical fibers. Using the starting point of the fabrication and the imprint of the 3D model on the camera, you can easily and finely adjust the 3D-object location with a less than 1 µm precision.

Scientific publications

The Microlight3D two-photon polymerization
technology was used for many publications:

Quantifying cell traction forces at the single-fiber scale in 3D: An approach based on deformable photopolymerized fiber arraysOctober 2025

Near-infrared plasmonic-based fluorescence enhancement by silver-coated polymer pillar metasurfacesApril 2025

Micro-3D sculptured metastructures with deep trenches for sub-10 μm resolutionMarch 2025

Use of Biobased Resins Derived from Renewable Monomers for Sustainable 3D Fabrication Through Two-Photon PolymerizationMarch 2025

Design and Fabrication of a Terahertz Antenna Using Two-Photon PolymerizationOctober 2024

Towards the 3D printing of innovative hydrogel scaffolds through vat polymerization techniques using methacrylated carboxymethylcellulose aqueous formulationsAugust 2024

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